Selected Project Highlights
A sample of traceability and MES systems running on live factory floors across South India.
Flow Check-5 HMI
Siemens PLC-linked barcode flow-check monitoring system with shift-based production summary. Tracks S1/S2/S3 pass/fail counts in real time, with Oracle DB logging and single-instance deployment guard.
- Shift-wise summary (S1: 08:15–16:14, S2: 16:15–00:14, S3: 00:15–08:14)
- Real-time PLC heartbeat indicator with connection status
- FAIL row highlighting with barcode audit trail
- Reports tab with datetime filters and Excel export
- Single-instance guard prevents duplicate app launches
NZH Wear Parts Monitoring System
Full-featured MES dashboard with real-time wear part lifecycle tracking, tri-colour rotating alert cards (Exceeded / Critical / Warning), role-based user management, PC-bound license control, and a 6-tab reporting suite.
- Animated collapsible sidebar with live alert cards
- Life bar columns with colour-coded status (green/amber/red)
- PC-bound hardware license — prevents unauthorised use
- Six-tab reports form with date/shift/machine filters
- Role-based access: Admin, Operator, Supervisor
UPCR Machine Monitoring System
Real-time production and OEE monitoring system deployed across UPCR manufacturing lines. Tracks machine availability, performance, and quality metrics with shift-based reporting and downtime classification.
- Live OEE calculation across multiple machines
- Downtime reason classification with operator input
- Shift-based production summary with target vs actual
- Trend charts for week-on-week performance comparison
- Alarm notifications for critical OEE drops
HL Mando HMI Dashboard (.NET 6)
Multi-model production dashboard with embedded child forms, static collapsible sidebar, JSON-based recipe persistence, servo parameter management, and sequential toast notifications for PLC write events and email status.
- Model-based recipe configuration with JSON persistence
- Sequential auto-dismissing toast notifications for PLC events
- Servo A/B parameter management per model
- Mail notification integration for alerts and reports
- Radio-style single-select model panels
UV Leak Test Software System
SCADA-themed leak test monitoring software with 4×4 camera grid, per-cell pass/fail/warn badges, automated image capture, and Oracle logging. Industrial dark teal/cyan UI with Siemens PLC integration.
- 4×4 camera grid with per-cell status badges (PASS/FAIL/WARN)
- 15 shared SCADA colour constants for consistent industrial UI
- Automated image capture and Oracle DB logging
- Real-time PLC signal mapping to camera cell status
- SCADA Command dark teal/cyan theme
DFP6 81C ECOMAX Washing System
Full washing cycle control system for machine 81C with 3-zone layout (Scanning / Running / Saved Data), Siemens PLC integration via LibnoDave, Midnight Teal SCADA HMI, and comprehensive Oracle logging across all wash cycles.
- 3-zone layout: Scanning → Running → Saved Data
- Siemens S7 PLC integration via LibnoDave protocol
- Midnight Teal SCADA theme with industrial colour constants
- Full Oracle DB logging per wash cycle
- Cycle count tracking with configurable limits